The cost of using a tunnel boring machine (TBM) per kilometer varies widely depending on factors like the size of the tunnel, geology, depth, location, and project complexity. However, general estimates are as follows:
1. Smaller Tunnels (e.g., for utilities):
- Cost per km: $10–30 million.
- Typically for tunnels with diameters of 1-4 meters.
2. Medium-Sized Tunnels (e.g., subway systems):
- Cost per km: $50–100 million or more.
- Diameters in the range of 5-10 meters.
3. Large Tunnels (e.g., highway or railway):
- Cost per km: $100–250 million or higher.
- Diameters of 10 meters or larger.
4. Mega Projects (e.g., underwater or deep urban tunnels):
- Cost per km: $300 million to over $1 billion.
- Involves challenging geological conditions, significant safety measures, or complex logistics.
Breakdown of Costs:
- Machine Purchase or Rental: A TBM can cost $10–100 million, depending on size and technology.
- Operation: Labor, maintenance, and power costs add significantly to the overall expense.
- Support Infrastructure: Ventilation, spoil removal, and tunnel lining systems.
- Geological Risks: Unforeseen ground conditions can escalate costs.
For specific projects, accurate cost estimation requires detailed site analysis and feasibility studies.