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LGMP350D Intelligent Arching Anchoring Shotcrete Integrated Trolley

The LGMP350D intelligent integrated arch anchoring and spraying trolley is an integrated trolley for initial tunnel support operations jointly developed by Lanhai Intelligent Installation and the Sichuan Luqiao Tunnel Branch. The equipment features an engineering chassis, four-wheel drive, four-wheel steering, and front and rear bidirectional driving structures. The upper body features a three-arm full-sliding structure, three grab handles, two hanging baskets, two under-excavation hammers, and two anchor lever arms. The equipment can handle the entire process of initial tunnel support without leaving the site, and the construction processes inside the tunnel can be seamlessly connected, greatly improving construction efficiency, and reducing safety hazards and occupational injuries.

Description

Functional integration: The intelligent integrated arch anchoring and spraying trolley integrates the entire process of the tunnel’s initial support, which are: Initial spraying, measuring and setting points, under-excavation operations, arch frame installation, advanced support, system anchor construction, anchor net installation, shotcrete operations, etc.

 Equipment digitizationOptional: including cluster management, positioning function, video surveillance, walkie-talkie function, pre/alarm function,data management function, tunnel BIM technology and digital twin, construction report management, tunnel contour scanning, remote control and other functions.

 High eciency: Three arms and three grippers, along with a multi-degree-of-freedom manipulator are used. The maximum grabbing force of the middle arm is 3 tons, which can meet requirements for prefabricated arch installation, various benching method operations and precise positioning and adjustment of the arch frame. All construction procedures required to complete erection take about an hour.

 Installation of prefabricated arch frames: Our company’s patented multi-frame prefabricated segmented assembly and multi-frame prefabricated folding arch frame installation techniques are used to produce the arch frames outside the tunnel. This reduces the required working time on dangerous surfaces and construction safety risks, and greatly improves overall efficiency.

 Large amount of shotcrete: Up to 50m³/h, providing high spraying efficiency and will not easily clog up pipes.

 Less operating personnel:The entire construction operation can be completed by only 3-4 people, where traditional operations would require 8 or more.

 Auxiliary function integration: The equipment comes with a breaker hammer and welding machine, which can perform under-excavation processing and welding operations when the arch is installed.

Specifications

Transport dimensions (L × W × H)13800×3900×3920mm
Total weight51t
Engine power142kW
Installed electrical power163kW
Operating modeElectric construction + diesel-powered emergency
Control modeWireless remote control + manual control
Operating voltage380V
Operating range (width × height)20×14m
Chassis formOperating chassis
Driving modeBidirectional driving (front and rear dual cabs)
Driving and steering methodsFour-wheel drive, four-wheel steering
Minimum ground clearance400mm
Maximum grade25%
Turning radius15m (two wheels) 8m (four wheels)
Maximum speed25km/h
Approach angle/departure angle17°/18°
Maximum spraying volume50m³/h
Maximum particle size for spray aggregate16mm
Hopper capacity0.4m³
Capacity of quick-setting agent tank1m³
Form of quick-setting agent pumpSqueeze pump
Arm support modeSkid
Arm support quantity3
Hanging basket modeExpandable
Number of hanging baskets2
Number of grippers3
Maximum lifting capacity of middle arm3t
Maximum lifting capacity of left and right arms1.5t
Number of rock drills2
Power of rock drills18kW
Maximum drilling depth4.5m
Drilling diameterΦ41~Φ102mm
Discharge volume0.89m³/min
Discharge pressure0.8MPa
Flow rate8m³/h
Pressure20bar
Welding machines3 sets
Breaking hammers2 sets
Grouting systemOptions

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